Aluminum Casting Products from the World Leader
QUALITY PRODUCTS & LEADING EXPERTISE.
Since 1946, Wagstaff has partnered with aluminum producers to tailor solutions that will meet specific casting goals and will increase profitibilaty in the marketplace. As customer success is our #1 goal, we aim to engineer systems that will be profitable, reliable, and efficient. Our product portfolio includes a wide range of billet and slab casting technologies, along with the supporting and ancillary equipment that allow control and efficient production in the casthouse.
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The Wagstaff Billet Casting System is the core of a successful extrusion billet casting operation. The options are virtually endless, with diameters available from 110 to 1233 mm, and strand counts from 1 to 160 billets per drop. Wagstaff has been designing custom billet solutions for more than three decades, and has built more than 1,100 systems to date.
With more than 50 years of experience providing tailored ingot casting solutions to aluminum industry, Wagstaff's reputation is rooted deep in innovation and reliability for rolling ingot casting. Casting beverage can, aerospace body, or building façade stock is possible via the infinite number of options in ingot size, alloy, technology, and technique.
More ingot producers choose Wagstaff ingot technology than any other direct-chill casting equipment in the world.
The Wagstaff® ShurCast™ system is designed to provide improved productivity and high quality straight products. There are 10 scaled cylinder models available according to cast load needs. ShurCast Casting Machines are manufactured to exacting tolerances to provide flawless performance, cast after cast.
Aerospace Ingot and Billet Casting
Wagstaff® Aerospace Alloys Casting Technologies comprise advanced, specialized systems designed specifically to cast strong alloys for aerospace, military, and commercial applications.
The Wagstaff® AutoCast™ Automated Casting Control System monitors and controls crucial parameters to eliminate variances in the complex casting process. Your casting operations can achieve precise and repeatable measurement and control produce a more consistent, quality end product. Wagstaff integrates years of process expertise with high quality, industrially proven control devices and technologies into the AutoCast control system to create an environment of repeatability and consistency in the casthouse.
Mold Table Mounting Systems
The Wagstaff® Mold Table Mounting System provides rigid mounting support for the mold table. Each system is specifically designed and engineered to fit existing or newly ordered mold tables. Several types of mounting systems are available depending upon customer needs and casthouse requirements.
The high quality ingots produced with Wagstaff® LHC™ molds yield significant savings in scalping and edge trimming operations. LHC also allows increased casting speeds and significant reductions in lubricant consumption compared to conventional DC casting.
The Wagstaff® Epsilon™ Ingot Casting System for Aerospace Alloys is an advanced, specialized technology designed specifically to cast strong alloys for aerospace, military, and commercial applications.
The Epsilon™ mold is robust and easy-to-use upgrade from Wagstaff's conventional Water Hole mold ingot technology and is designed to allow operation metal levels that result in improved cast surface quality.
Wagstaff® VariMold™ Technology allows aluminum producers to cast high quality ingot in a variety of widths using a single mold. Using the Wagstaff LHC technology VariMold also improves ingot quality and recoveries, and minimizes oil use.
Water Hole Mold
The Wagstaff® Water Hole ingot mold is a versatile platform that has been used for direct chill casting of aluminum sheet ingot world-wide for decades. Straightforward implementation and lower investment are attributes of this mold technology.